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Customer Success | BETA Technologies

Aerospace • eVTOL • Verification and Validation (V&V) • Test Automation • ARINC

From Component to Iron Bird Testing: BETA Technologies Fast-Tracks Electric Aircraft Verification

BETA engineers are accelerating the end-to-end verification of requirements for electric aircraft by using real-time simulation and testing. "We use models of our aircraft to verify our requirements from the individual component level up to the aircraft level with bench testing and iron bird integration," says Gary Martin, an aerospace verification engineer at BETA.

Based in South Burlington, Vermont, BETA is developing variants of all-electric vertical and conventional take-off and landing (eVTOL & eCTOL) aircraft. Their flagship, called ALIA, aims to expand advanced air mobility (AAM) across remote regions and facilitate passenger transportation and cargo logistics for various industries. For novel aircraft like ALIA, Martin stresses that “confidence in our testing platform is key to verifying requirements using automated test suites.” A reliable testing platform is essential for both innovation and regulatory approval.

BETA with SpeedgoatReal-time pilot-in-the-loop simulator

"Speedgoat test systems give us the confidence to trust test results for use in our aircraft verification processes. We use Speedgoat test systems at all stages from initial software and hardware design up to the complete iron bird with a pilot-in-the-loop simulator."

Gary Martin, Aerospace Verification Engineer, BETA Technologies

Challenge | Managing Development Across Teams and Levels

For BETA engineers, the development of new aircraft means managing verification across different levels: fundamental software and hardware elements that constitute components; individual (box-level) components; networks of multiple components that form systems; and iron bird testing to verify system integration at the aircraft level.

At each level, engineering teams work independently, specializing in areas such as software, avionics, propulsion, and systems integration. These teams rely on tools and techniques, including data acquisition (DAQ), rapid control prototyping (RCP), and hardware-in-the-loop (HIL) testing using digital twins. Without a unified testing infrastructure, however, data flow across levels and teams can become fragmented, slowing down innovation and verification efforts.

Solution | A Unified Testing Environment

To improve team collaboration across the different levels, BETA engineering introduced a testing workflow based on Speedgoat and MathWorks® solutions, establishing a shared environment that allows for models to be reused between teams.

"Starting with the requirements, we can quickly create models and automate tests using MATLAB® and Simulink®. We use Speedgoat test systems to stimulate sensors and actuators, as prototype controllers, or to run models of our aircraft and its subsystems", Martin says. He adds that "Simulink and Speedgoat integrate seamlessly and are easy to use so we spend less time setting up tests and more time focusing on verification."

BETA engineers are now able to verify requirements from components to the iron bird with one workflow and within one solution. They thus ensure their aircraft are working reliably in real-world conditions.

BETA with SpeedgoatElectric aircraft manufacturing floor

Result | Faster Verification Leading to Faster Certification

With the unified and streamlined testing workflow in place, BETA engineering teams are accelerating verification toward FAA certification. Trusting the process, BETA Technologies will continue to push electric aviation in the United States and abroad.


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